Designing Tomorrow’s Products Faster and More Efficiently
Sunstrong provides user-centered design and engineering expertise, enabling customers to specify, conceptualize, develop, test, and sustain today’s products and tomorrow’s breakthroughs. We offer a comprehensive range of design, engineering, and systems integration services tailored to your industry and market needs.
Comprehensive Engineering Capabilities
We collaborate closely with our customers to take products from concept to volume production and go-to-market in a rapid, cost-effective, and low-risk manner. Our services cover a broad range of technical competencies:
- System architecture
- User interface and industrial design
- Cross-industry technologies
- Hardware design
- Software design
From early-stage research and concept validation to validated reference designs, rapid prototyping, advanced engineering, and testing — we help you overcome design and manufacturing hurdles efficiently.
Validated Reference Designs
Why start from scratch? Customize any of our high-quality reference designs to jumpstart your product development.
You’ll cut major costs and scale your manufacturing faster.
Manufacturing Hurdles: “Unsticking” Challenges in Product Design and Engineering
From research and design through commercialization — we help you navigate complexity and accelerate time-to-market.
Blog: Manufacturing hurdles — “unsticking” challenges in product design and engineering
Video: From research and design through commercialization
Complete Manufacturing Solutions
From precision PCB assembly to full box build and rigorous testing, we deliver end-to-end EMS solutions with precision, speed, and scalability to meet your production goals.
Box Build Assembly
End-to-end product integration — from sub-assemblies and PCBs to complete, tested, packaged systems ready for global distribution.
LEARN MOREPCB Assembly
High-mix, low-to-high volume SMT, THT, press-fit with advanced inspection (AOI, X-Ray) and IPC Class 3 compliance.
LEARN MOREMetal Fabrications
Precision sheet metal cutting, bending, welding, powder coating and precision sheet metal for durable enclosures and frames.
LEARN MOREPlastic Moulding
High-precision injection, double-shot, insert and over-moulding for complex plastic parts with cosmetic and functional requirements.
LEARN MORECable & Wire Harness Assembly
Complex harnesses, overmolded cables, ultrasonic welding and labeling for automotive, industrial and medical applications.
LEARN MORETesting & Quality Control
ICT, FCT, boundary scan, environmental stress screening, reliability testing and full traceability systems for zero-defect delivery.
LEARN MOREOur Production Process
A structured, transparent five-step process from enquiry to delivery — designed to reduce risk and maximize quality at every stage.
Enquiry & DFM Review
Submit your BOM and Gerbers. Our engineers perform Design for Manufacturability analysis and provide a detailed quote.
NPI & Prototyping
First article inspection and prototype builds validate your design before committing to full production volumes.
Production & Assembly
Full-scale SMT, through-hole, box build and harness assembly on automated lines with real-time quality monitoring.
Testing & Inspection
AOI, X-Ray, ICT, and functional testing with complete traceability records to guarantee every unit passes specification.
Delivery & Aftercare
Secure packaging, on-time worldwide shipping, and post-delivery support to ensure a smooth product launch.
Quality Built Into Every Step
Our quality management system is embedded in every process — from incoming material inspection to final shipment — ensuring consistent, traceable, and defect-free output.
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Automated Optical Inspection (AOI) 100% board inspection on every production run to catch solder defects, missing or misaligned components.
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X-Ray Inspection BGA and hidden-joint verification to detect voids, cold joints and bridging not visible to the naked eye.
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In-Circuit & Functional Testing Electrical and functional verification confirms every board performs to specification before shipment.
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Full Traceability Component lot traceability and production records are retained for every assembly, giving you complete visibility.
Trusted by Global Leaders
Our customers choose us for quality, reliability and service. Here's what they say about working with Sunstrong.